Description
Custom Merrow Border National Flag Woven Patches
Fabric-based high-density woven patches purely engineered for uniform and sportswear integration. Structured with classic Merrowed borders and a 100% physically secured sew-on backing. Production dimensional tolerance is strictly restricted to ±1mm.
- Customization Range: Exact sizing (e.g., standard 86cm / 3.152.36in) and Pantone Solid Coated calibration.
- Material Matrix: Eco-friendly fabric woven base; strictly no plastic backing layered.
- Engineering Output: 3-5 working days for physical sampling; 5-7 working days for bulk line execution.
📊 Quick Specs
| Parameter | Technical Details |
|---|---|
| Main Material & Technics | Fabric / High-density Weaving |
| Dimensions | 8x6cm (3.15×2.36in) or Custom Die-out Size |
| Package / Thickness | Approx. 0.2cm (2mm) thickness profile |
| Border Process | Merrowed Border |
| Backing Type | Sew On (No Adhesive) |
| MOQ | 100pcs |
| Shipping Matrix | Air Freight / Int’l Express |
⚖️ Best for / Not recommended for
- Best For: High-friction areas requiring robust structural attachments such as denim outerwear, uniform sleeves, tactical hats, and heavy-duty canvas bags.
- Not Recommended For: Heat-sensitive synthetic base layers, ultra-thin silk textiles, or waterproof rainwear (needle penetration will destroy waterproof membrane). If your project requires massive inventory runs under different specifications, strictly consult our custom woven patches wholesale manufacturing standards for bulk adaptations.
🪖 Use Cases
- Military and tactical uniform shoulder insignias.
- Industrial workwear identification branding.
- Front-panel applications on structural 6-panel caps.
- Streetwear denim jackets and heavy backpack accessories.
🏭How It's Made
- First: Vector artwork intake and exact Pantone thread allocation.
- Then: Precision jacquard looming utilizing eco-friendly micro-threads for zero-pixelation text and stars.
- Next: Industrial die-cutting and immediate heat sealing to prevent preliminary fraying.
- Finally: Automated overlock stitching (Merrowing) applied directly to the patch perimeter via heavy industrial needles.
To fully grasp the structural threshold differences and logic behind choosing this method, review our factory guidelines on how to choose between woven patches and embroidered patches.
🔬 QC & Tests
- Raw Material Inspection: Thread tensile strength verification and pre-loom colorfastness testing.
- In-line Density Check: Optical verification of pick-and-end count per square inch.
- Physical Output Tests: ISO-standard washing stability test to simulate 50+ wash cycles without color bleeding; caliper tolerance verification (±1mm).
❓ FAQ
Are there environmental certifications for the woven fabric?
All raw fabric materials are categorized strictly as Eco-Friendly verified for prolonged skin and environmental safety.
Can you execute custom shapes for these sew-on patches?
Yes. While 8x6cm rectangles are standard for national flags, we regularly cut custom outlines (e.g., lightbulb shapes or shield silhouettes).
What is the exact lead time format?
Sampling is physically complete within 3-5 working days. Authorized bulk run commands take 5-7 working days. Pre-payment clears before logic shifts to bulk production.
Do you offer other backing variations?
This product strictly uses sew-on backing. For applications requiring thermal fusion setups, visit our broader catalog of textile custom woven patches capabilities.
