How to Make PVC Patches

PVC patches have become increasingly popular in recent years due to their durability, flexibility, and ability to be customized to meet individual preferences. PVC patches are commonly used on a wide range of products, including uniforms, bags, hats, and jackets. In this blog post, we will discuss how to make PVC patches step by step.

Custom 3D Soft PVC Rubber Small American Flag Patches

Materials Required:

  • PVC powder
  • Liquid plasticizer
  • Catalyst
  • Dyes
  • Mold
  • Cutting machine
  • Oven
  • Protective gloves
  • Protective eyewear

Step 1: Design the PVC Patch

The first step in making a PVC patch is to design the patch you want. You can use graphic design software to create your design or create a sketch by hand. It is essential to ensure that your design is simple, clean, and not too intricate.

Step 2: Create a Mold

After creating a design, you will need to create a mold. You can make the mold from various materials such as wood, metal, or plastic. The mold should be created to fit the size and shape of the patch you want to create. You can also create multiple molds for different designs or sizes.

Step 3: Mix PVC Powder and Liquid Plasticizer

In this step, you will need to mix the PVC powder and liquid plasticizer. The plasticizer is used to soften the PVC powder and make it flexible. The PVC powder and liquid plasticizer should be mixed in a ratio of 4:1, respectively.

Step 4: Add Dyes

After mixing the PVC powder and liquid plasticizer, you can add dyes to create the desired color. You can mix the dyes directly into the mixture or create a separate mixture of dye and liquid plasticizer.

Step 5: Add Catalyst

The catalyst is used to harden the mixture and make it solid. Add the catalyst to the mixture and stir it well. The mixture will start to harden quickly, so make sure to work fast.

pvc patches design and manufacturing time

Step 6: Pour the Mixture into the Mold

Once the mixture is well-mixed, pour it into the mold. Make sure the mixture fills the mold completely and evenly. Use a spatula to smooth out the surface of the mixture.

Step 7: Heat the Mold

The mold should be heated in an oven for about 10-15 minutes at a temperature of 175-180 degrees Celsius. The heat helps to harden the mixture and create a solid patch.

Step 8: Remove the Patch from the Mold

After heating the mold, you can remove the patch from the mold. Use a cutting machine to cut out the patch into the desired shape and size.

Step 9: Final Touches

After cutting the patch, you can add final touches such as adding a backing, a Velcro fastener, or a border to the patch to give it a professional finish.

In conclusion, making PVC patches is a relatively simple process that can be done with the right tools and materials. By following these steps, you can create custom PVC patches that are durable, flexible, and tailored to your specifications. With a bit of creativity, you can create patches that are unique and reflect your style.


DOYLabel is a website that specializes in custom PVC patches and other patch products. They offer a range of options, including 2D and 3D designs, and you can customize your patch with your own logo, text, and colors. They also offer free design services and a fast turnaround time, making them a great choice for those who need patches quickly.

Contact DOYLabel to Get Instant Quote

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